Safely Expand Your Space with a Custom Mezzanine

January 23, 2025

custom mezzanine Regardless of the industry or work environment, one thing is always true: space is at a premium.

Whether you’re running a warehouse, overseeing a production facility, or streamlining your operations, the challenge remains the same: how can you maximize your existing square footage?

Enter mezzanines.

Adding a mezzanine is one of the most effective ways to expand your workspace without tearing down walls—or your budget. From extra storage to improved access to a second level, mezzanines enhance productivity and efficiency.

But let’s be clear: a mezzanine isn’t just a quick fix you can throw together. These structures must be safe, compliant, and built to last. That means following strict guidelines—or risking OSHA fines, equipment damage, or, worst of all, employee injuries.

Why Safety is the Backbone of Mezzanine Design

Picture this: you’ve installed a DIY mezzanine platform for storage or machinery. It looks fine and functions well—until someone points out a handrail that’s too low or stairs that aren’t up to code. Suddenly, your “cost-saving” mezzanine is a liability.

Every mezzanine and its components—stairs, handrails, platforms—must adhere to strict safety requirements:

  • Heights and clearances must meet OSHA standards.
  • Stairs require precise dimensions, including tread depth and rise/run ratios.
  • Handrails must meet specific height, strength, and attachment standards.

These regulations underscore the importance of working with a sheet metal fabrication company that understands mezzanine safety requirements and designs structures that comply with all codes.

At Macy Industries, we’re not just fabricators—we’re problem solvers. We collaborate with professional engineers to ensure every mezzanine design is compliant, safe, and tailored to your space. By involving a PE for stamp approvals from the start, we streamline the process while ensuring every detail—from custom handrails to metal staircases— is handled correctly.

Materials That Stand the Test of Time

Not all mezzanines are created equal—the materials you choose can significantly impact the structure’s durability and functionality.
Here’s a breakdown of the materials we typically recommend:

  • Carbon Steel: A cost-effective option, often finished with powder coating, wet paint, or hot-dip galvanizing for enhanced durability and rust prevention.
  • Stainless Steel: A maintenance-free solution ideal for outdoor use or medical environments. Though more expensive upfront, it offers unmatched longevity.
  • Aluminum: Lightweight and versatile, aluminum is ideal for applications requiring reduced weight or a sleek, modern aesthetic.

At Macy Industries, we help you select the best material for your budget, environment, and design preferences. We even provide real-world examples from past projects, helping you visualize what’s possible before committing.

Industry-Specific Applications

Mezzanines are incredibly versatile, offering solutions for a variety of industries.

  • Warehousing and Distribution: Increased inventory storage and optimized picking paths.
  • Manufacturing Facilities: Space for equipment, workstations, or process lines.
  • Retail Spaces: Showroom extensions or additional backroom storage.
  • Healthcare and Cleanroom Settings: Sterile environments for secure equipment storage or workspace expansion.

By tailoring each mezzanine to the industry, Macy ensures maximum efficiency and safety for every application.

Why Macy’s One-Stop-Shop Approach Works

You could piece together a mezzanine project by hiring separate contractors for design, fabrication, and installation. But why go through the hassle?
At Macy Industries, our sheet metal fabrication company handles 90% of the process in-house. From site evaluation to fabrication and installation, we manage every step under one roof:

  • Onsite Evaluation: We measure your space, discuss your needs, and lay the groundwork for a tailored design.
  • Custom Design: Using detailed shop drawings, we collaborate with a PE to ensure the design is compliant and stamp-ready.
  • Precision Fabrication: Our team cuts, welds, and finishes each component in-house using high-quality materials. Finishes include powder coating, wet painting, or galvanizing.
  • Seamless Installation: We deliver and install the mezzanine, coordinating with other contractors as needed to make sure everything fits perfectly.

Our in-house sheet metal fabrication capabilities allow us to maintain strict quality control and deliver a mezzanine tailored to your specifications. Because we oversee the entire process, we spot potential issues early—before they become costly surprises. It’s a level of control you can’t get with a fragmented approach.

Experience the Macy Difference

A poorly designed mezzanine can cost you more than just money. It can lead to downtime, fines, or worse—serious injuries. At Macy Industries, we take pride in delivering mezzanines that are safe, efficient, and tailored to your needs.

By managing the project from start to finish, we give you a 10,000-foot view of the process while keeping an eye on every last detail. The result? A compliant mezzanine that works for your space and your team.

Ready to create a better, safer workspace? Contact Macy Industries today to get started.