Tight aisles, heavy storage baskets, and limited floor space. Does any of this sound familiar?
Finding the right storage solution for an industrial or commercial facility isn’t always easy. Off-the-shelf racks and carts often miss the mark—they’re either too big, too small, or not built for the job. A cart that doesn’t fit through narrow walkways, a rack that can’t handle extreme conditions, or a system that wastes valuable space can create more challenges than it solves.
That’s where Macy Industries comes in. From rotating storage racks designed for crane access to custom stainless steel shelves for commercial use, Macy engineers material handling solutions that maximize space, improve safety, and enhance efficiency—without forcing businesses to settle for a one-size-fits-all approach.
Engineering Storage Solutions That Work
Every custom storage project starts with a conversation. What needs to be stored or transported? What challenges are getting in the way?
Instead of guessing at solutions, we like to see things firsthand. By visiting a client’s facility, we can watch how materials move through the space, spot potential issues, and understand how employees interact with existing storage. This step helps us design racks and carts that actually solve problems—whether it’s reducing clutter, making materials easier to access, or improving safety.
From there, we move into the design phase. Our engineers create concept sketches and CAD models, fine-tuning the details to ensure the final product meets the client’s specifications. If needed, we’ll build a first-article prototype so they can test it before full production. This process ensures that every rack, cart, or shelving system we build is practical, durable, and built for the job it needs to do.
Real-World Custom Storage Solutions
Macy has developed storage and material-handling solutions for a wide range of industries, each built to solve a specific challenge. Here are just a few examples:
- Rotating Racks for Crane Access: One manufacturing facility needed a multi-shelf rack that could rotate 360 degrees to allow a crane to lift heavy parts from any angle. Macy engineered a turntable-style base, improving safety and efficiency for workers handling oversized components.
- Lighter, Stackable Baskets: An aerospace manufacturer’s employees struggled with standard steel bins, which, when overloaded, weighed up to 80 pounds—leading to back injuries. Macy designed lightweight, stackable aluminum baskets to reduce lifting strain and improve workflow. After a successful prototype, they placed ongoing orders to expand the system across their facility.
- Nested Racks to Save Floor Space: A lumber company needed a better way to store large materials while minimizing its footprint. Macy developed a set of racks designed to nest inside each other when not in use, helping the company reclaim valuable floor space without sacrificing storage capacity.
- Custom Trailers for Drilling & Blasting: Some material handling needs go beyond standard racks and carts. Macy worked with a drilling and blasting company to design a custom trailer outfitted with secure storage for pumps, blasting media, and essential tools. The project evolved from early concept sketches to full CAD models, ensuring every component was safely housed and met transportation regulations.
Over time, these projects have led to ongoing partnerships. The aerospace manufacturer continues to reorder aluminum baskets as their needs expand, and the lumber company requested additional nested racks after seeing how efficiently they freed up space. Many clients start with a single custom project and return when they realize the difference a tailored design makes—whether it’s improving workplace safety, optimizing storage, or streamlining their workflow. At Macy Industries, we’ve built a reputation for delivering material handling solutions that solve real problems, making us a trusted partner for businesses that need storage systems that are built to last.
Why Macy’s Approach Works
Unlike many sheet metal fabrication companies that simply take orders, Macy Industries takes a hands-on, problem-solving approach to every custom storage project. Instead of forcing a standard product into an environment where it doesn’t fit, we engineer solutions built for the job, the space, and the people using them.
Beyond just dimensions, we consider every factor that impacts performance:
- Material Selection: Stainless steel for commercial-grade durability, aluminum for lightweight mobility, or painted steel for cost-effective strength.
- Usability: Thoughtful details like ergonomic handles, strategic grab points, and easy-access shelving improve efficiency and reduce strain.
- Environmental Factors: Some racks need to withstand high heat, moisture, heavy impact, or chemical exposure. We design for the conditions they’ll face.
With every project, our goal is simple: deliver a storage solution that fits and functions better than anything available off the shelf.
If you need a custom storage rack, cart, or shelving system built to your specifications, Macy Industries is ready to help. Contact us today to discuss your material handling challenges and discover how a tailored solution can transform your workflow.