For a job with that many variables, off-the-shelf just wasn’t an option. It called for a team that could design, fabricate, and install a custom solution that fit perfectly and looked flawless.
At Macy Industries, that’s where we shine.
A Custom Fit for a One-of-a-Kind Space
As soon as we stepped into the space, we could see that this stainless steel countertop project would take a thoughtful approach. The office was part of an older brick structure, and like many buildings with history, not everything lined up perfectly. The walls weren’t square, the brick tapered slightly, and the countertop needed to wrap neatly around a corner and fit into a pass-through window. On top of that, it had to cover an existing cabinet.
The client had a clear request: a clean, seamless stainless steel countertop that fit the room naturally. They asked for a mitered inside corner to accommodate a computer station and wanted everything to sit flush against the wall without any visible seams or awkward gaps. We recommended using 14-gauge stainless steel with a #4 brushed finish. It’s the same material we use for most of our commercial kitchen countertop projects because it strikes the right balance—durable, sanitary, and strong enough to hold its shape while still being workable during fabrication.
To ensure everything fit just right, we started by measuring the entire layout down to the smallest detail. The taper of the brick wall meant we had to fabricate the countertop to match—not just in length, but in subtle angles, too. We also planned for a two-piece design, placing a seam in a spot that could be welded and polished on site without disrupting the look. With a bit of planning and a lot of attention to detail, we created a custom fit that felt like it was made for the space (because it was).
Precision in Every Step
With measurements in hand and the layout finalized, our team moved into the custom metal fabrication process. Like most of our stainless steel countertops, this one started with flat 14-gauge sheet stock—strong, durable, and easy to work with when precision matters.
Here’s how we brought the SNHU countertop to life:
1. Layout and Edge Design
We marked out the full dimensions and identified where to add the vertical returns. These downward bends give the countertop structure and help it sit flush against cabinetry and walls. For this project, we included a double return—a subtle edge detail that improves safety, comfort, and cleanability.
2. Cutting and Shaping
Using a shear, corner notcher, and grinder, we cut and notched the stainless steel sheets to match the layout. After cutting, we deburred all edges to remove sharpness and prep the material for bending.
3. Bending to Match the Space
We used a mechanical brake to carefully bend the sheet into shape, forming the returns and ensuring the final profile would fit the space exactly.
4. Seam Planning and Grain Alignment
Because we fabricated this countertop in two pieces, we paid close attention to how the sections would come together. We aligned the grain direction across both pieces to ensure a consistent finish, then chose a seam location that could be welded and polished on site without disrupting the visual flow.
5. Onsite Installation and Finishing
Once we placed both sections of the countertop, we welded the seam on site. Then, we ground and polished the surface until it looked like a single piece of metal. Getting that polished finish just right takes time, precision, and a steady hand—but it’s the kind of detail that sets the result apart.
Because our team handled every step of the process, we were able to stay closely aligned with SNHU’s vision from start to finish.
Results That Build Trust
The finished stainless steel countertop delivered exactly what SNHU needed: a clean, polished surface that perfectly fit their space and looked like it had always belonged there. The welds were smooth, the grain matched perfectly, and the entire piece functioned as one continuous unit.
Even more important? The client was thrilled with the outcome.
Since completing this project, we’ve continued to partner with SNHU on a variety of custom fabrication jobs—each one different, but all rooted in the same attention to detail and collaborative approach. When a customer knows they can rely on one team to design, fabricate, and install exactly what they need, it creates a level of trust that lasts well beyond a single install.
That’s the kind of relationship we aim to build with every project.
Do you have a unique metal fabrication project in mind? Let’s talk about how we can help.